Nanoemulsion: Current state and perspectives
Harshal Patil,
Jyotsna Waghmare*
Department
of Oils, Oleochemicals & Surfactants Technology,
Institute
of Chemical Technology, Matunga, Mumbai-400019, India
*Corresponding Author E-mail: jyotsna.waghmare@gmail.com
ABSTRACT
Nano-emulsions are obtained when the size of an emulsion globule
reaches approximately 20-500 nm. The small droplet size can resist the physical
destabilization caused by gravitational separation, flocculation and
coalescence. It also avoids the creaming process because the droplet's Brownian
motion is enough to overcome the gravitational separation force present
characteristics and properties which depend on composition and the preparation
method. Although interest in nano-emulsions was
developed since about 20 years ago, mainly for nanoparticle preparation, it is
in the last years that direct applications of nano-emulsions
in consumer products are being developed, mainly in pharmacy and cosmetics. Nanoemulsion show great promise for the future of
cosmetics, diagnostics, drug therapies and biotechnologies, emulsion fuel. The
formation, properties and applications of nano-emulsions
(also referred to as miniemulsions, ultrafine
emulsions, and submicron emulsions) are reviewed and summarized. Nano-emulsion droplet sizes fall typically in the range of
20–200 nm and show narrow size distributions. Although most of the publications
on either oil-in-water (O/W) or water-in-oil (W/O) nano-emulsions
report their formation by dispersion or high-energy emulsification methods, an
increased interest is observed in the study of nano-emulsion
formation by condensation or low-energy emulsification methods (based on the
phase transitions that take place during the emulsification process). Aim of
this review is focus on nanoemulsion advantage and
disadvantage, various methods of preparation, characterization techniques and
the various new applications of sub micron size emulsion in different areas.
KEYWORDS: Nanoemulsion, cosmetics,
diagnostics, drug therapies, biotechnologies, emulsion fuel
INTRODUCTION:
There are two major misunderstandings in the literature
regarding nano-emulsions. One arises from their
similarities to microemulsions. Nano-emulsions
are emulsions with an extremely small droplet size 16 which can
overlap those of micro-emulsions. The definition of emulsions by the
International Union of Pure and Applied Chemistry (IUPAC) states: “In an
emulsion, liquid droplets and/or liquid crystals are dispersed in a liquid”17.
Obviously, microemulsions are excluded from
this definition if the word “dispersed” is interpreted as non-equilibrium and
opposite to “solubilized”, a term that can be applied
to microemulsions and micellar
systems. Therefore, there is a fundamental difference between microemulsions and nano-emulsions:
microemulsions are equilibrium systems (i.e.
thermodynamically stable), while nano-emulsions are
non-equilibrium systems with a spontaneous tendency to separate into the
constituent phases. Nevertheless, nano-emulsions may
possess a relatively high kinetic stability, even for several years 16.
The
increasing interest in the area of nanoemulsions is
caused by growing number of their promising applications in material science,
medicine, pharmacology or agriculture. In order to understand behavior of nanoemulsions and thus extend their application potential,
studies on model systems are beneficial. By definition, nanoemulsions
are transparent or bluish, kinetically Stable, two-phase systems with a typical
particle size range of 20-200 nm [1,2]. Emulsions with droplet size
in the nanometric scale (typically in the range
20–200 nm) are often referred to in the literature as miniemulsions
[3], nanoemulsions [4, 5], ultrafine
emulsions [4], submicron emulsions [6], etc. The term nanoemulsions [1] is preferred because in
addition to give an idea of the nano-scale size range
of the droplets it is concise and it avoids misinterpretation with the term microemulsion (which are thermodynamically stable systems).
Due to their characteristic size, nano-emulsions
appear transparent or translucent to the naked eye and possess stability
against sedimentation or creaming. These properties make nanoemulsions
of interest for fundamental studies and for practical applications.
Nanoemulsions are very fragile systems by nature. As
they are transparent and usually very fluid, the slightest sign of
destabilization easily appears. They become opaque and creaming may be visible.
We identified two major sources of instability in these systems that are discussed
in this paper: one caused by the nature of the oil phase and another
originating from the addition of polymers to thicken or to gel the nanoemulsions. The very small size of the droplets (D; 50
nm) gives them characteristic properties, which can be easily valued related to
freshness, purity, simplicity, water they are easily absorbed by the skin. They
can be sterilized by filtration. They lead to a large variety of products from
water-like fluids to ringing gels.[7].
Nano-emulsions are attractive for application in personal care and
cosmetics as well as in health care due to the following advantages: [22]
1. The very small droplet size
causes a large reduction in the gravity force and Brownian motion may be
sufficient to overcome gravity. This means that no creaming or sedimentation
occurs on storage.
2. The small droplet size also
prevents any flocculation of the droplets. Weak flocculation is prevented and
this enables the system to remain dispersed with no separation.
3. The small droplets size also prevents
their coalescence, since these droplets are non-deformable and hence surface
fluctuations are prevented. In addition, the significant surfactant film
thickness (relative to droplet radius) prevents any thinning or disruption of
the liquid film between the droplets.
4. Nano-emulsions are suitable for
efficient delivery of active ingredients through the skin. The large surface
area of the emulsion system allows rapid penetration of actives.
5. Due to their small size, nano-emulsions can penetrate through the ‘‘rough’’ skin
surface and this enhances penetration of actives.
6. The transparent nature of the
system, their fluidity (at reasonable oil concentrations) as well as the
absence of any thickeners may give them a pleasant aesthetic character and skin
feel.
7. Unlike microemulsions
(which require a high surfactant concentration, usually in the region of 20%
and higher), nano-emulsions can be prepared using
reason-able surfactant concentrations. For a 20% O/W nano-emulsion,
a surfactant concentration in the region of 5–10% may be sufficient.
8. The small size of the droplets
allow them to deposit uniformly on substrates wetting, spreading and
penetration may be also enhanced because of the low surface tension of the
whole system and the low interfacial tension of the O/W drop-lets.
9. Nano-emulsions can be applied for
delivery of fragrant, which may be incorporated in many personal care products.
This could also be applied in perfumes, which are desirable to be formulated
alcohol free.
10. Nano-emulsions may be applied as a substitute
for liposomes and vesicles (which are much less
stable) and it is possible in some cases to build lamellar liquid crystalline
phases around the nano-emulsion droplets
Despite
the above advantages, nano-emulsions have only
attracted interest in recent years because:
1. Their preparation requires, in
many cases, special application techniques such as the use of high-pressure
homogenizers as well as ultrasonic’s. Such equipment (such as the Microfluidiser) has become available only in recent years.
2. There is a perception in the
Personal Care and Cosmetic Industry that nano-emulsions
are expensive to produce. Expensive equipment is required as well as the use of
high concentrations of emulsifiers.
3. Lack of understanding of the
mechanism of production of submicron droplets and the role of surfactants and
co-surfactants.
4. Lack of demonstration of the
benefits that can be obtained from using nano-emulsions
when compared with classical macroemulsion systems.
5. Lack of understanding of the
interfacial chemistry involved in production of nano-emulsions.
For example, few formulation chemists are aware of the use of the phase
inversion temperature (PIT) concept and how this can be usefully applied for
the production of small emulsion droplets.
6. Lack of knowledge on the mechanism
of Ostwald ripening, which is perhaps the most serious instability problem with
nano-emulsions.
7. Lack of knowledge of the
ingredients that may be incorporated to overcome Ostwald ripening. For example,
addition of a second oil phase with very low solubility and/or incorporation of
polymeric surfactants that strongly adsorb at the O/W interface (which are also
insoluble in the aqueous medium).
8. Fear of introduction of new
systems without full evaluation of the cost and benefits [20-21]
Method of preparation of nanoemulsions: There are two primary methods to prepare nanoemulsions 6:
1. Persuasion and;
2. Brute force
1.1
by Persuasion:
(1)
Phase Transition from Near-Optimum State via
Change in Single Variable:
This method involves change in one formulation variable such as salinity or
temperature for a system near optimal (HLD (hydrophilic Lipophilic
deviation) near 0), such as applying a higher temperature to a microemulsion.
(2)
Phase Transition from
Near-Optimum State via Change in Multiple Variables: This method involves change in
more than one formulation variable, such as applying higher temperature and
inclusion of additional salt in a microemulsion.
(3)
Catastrophic Inversion: This method involves causing a
low internal phase emulsion to invert such that the internal phase becomes the
external phase.
(4)
Phase Transition Stabilized by
Liquid Crystal Formation: This method involves stabilization of nano
droplets by liquid crystal formation from a state near HLD=0.
2. By Brute Force: This method may involve the use
of a high speed mixer, a high pressure homogenizer, a high frequency
ultra-sonic device, a small pore membrane, etc. Formation of O/W and W/O nanoemulsions by dispersion or high-energy emulsification
methods is apparently fairly common, while nanoemulsion
formation by condensation or “low-energy” emulsification methods, take
advantage of the physicochemical properties of these systems based on the phase
transition that takes place during the emulsification process. It can be
carried out by operating in particular areas of the phase diagram with a very
low interfacial tension, which are areas of liquid crystals and microemulsions; at the end of the emulsification process, nanoemulsions formed. Properties of nanoemulsions,
such as small droplet size, relative high kinetic stability and optical
transparency seem to depend not only on composition variables but also on
preparation variables such as emulsifying path, degree of mixing energy input
and emulsification time
2. Nano-emulsion formation.
There are primary methods to
prepare a nanoemulsion [1]:
1) High energy method.
2) Low energy method.
3) Microfluidization
4) Jet disperser.
5) Spontaneous Emulsification
6) Solvent Evaporation Technique
7) Hydrogel Method
8) Solvent Displacement Method
2.1) High energy method.
Nano-emulsions, being non-equilibrium systems, cannot be formed
spontaneously. Consequently, energy input generally from mechanical devices or
from the chemical potential of the components, is required. Nano-emulsion
formation by the so-called dispersion or high-energy emulsification methods is
generally achieved using high shear stirring, high-pressure homogenizers and
ultrasound generators. It has been shown that the apparatus supplying the
available energy in the shortest time and having the most homogeneous flow
produces the smallest sizes [8]. High-pressure homogenizers meet
these requirements. Therefore, they are the most widely used emulsifying
machines to prepare nano-emulsions. Generally, the
conventional high-pressure homogenizers work in a range of pressures between 50
and 100 MPa. Pressures as high as 350 MPa have been achieved in a recently developed instrument [9],
although O/W nano-emulsions with methylcellulose as
emulsifier could only be stabilized by selecting a homogenization pressure
lower than 150 MPa because of the very strong
elongation flow produced at higher pressures that promoted the irreversible
degradation of long chain molecules. Ultrasonic emulsification is also very
efficient in reducing droplet size but it is only appropriate for small batches
[8]. A recent study [10] on the preparation of polymerizable nano-emulsions has
shown that the efficiency of the dispersion process is strongly dependent on
the ultrasonication time at different amplitudes and
that the more hydrophobic the monomer is, the longer the sonication time
required. It is well known that, by taking advantage of the physicochemical
properties of the system, dispersions can be produced almost spontaneously [11,12].
This is the case with the condensation or low-energy emulsification methods
that make use of the phase transitions taking place during the emulsification
process. The phase inversion temperature (PIT) method, introduced by Shinoda and Saito [11] is, among these methods,
the most widely used in industry [13]. It is based on the changes in
solubility of polyoxy ethylene-type nonionic
surfactants with temperature. These types of surfactants become Lipophilic with increasing temperature because of
dehydration of the polyoxy ethylene chains.
2) Low energy method.
These methods make use of the
phase transitions that take place during the emulsification process. The
so-called phase inversion temperature (PIT) method is widely used in industry.
This method, introduced by Shinoda and Saito [18] is
based on the changes in solubility of polyoxy-ethylene
type nonionic surfactants with temperature. These types of surfactants become Lipophilic with increasing temperature because of
dehydration of the polyoxy-ethylene chains. At low
temperature, the surfactant monolayer has a large positive spontaneous
curvature forming oil-swollen micellar solution
phases (or O/W microemulsions), which may coexist
with an excess oil phase. At high temperatures, the spontaneous curvature
becomes negative and water-swollen reverse micelles (or W/O microemulsions)
coexist with excess water phase. At intermediate temperatures, the hydrophile-lipophile balance (HLB) temperature, the
spontaneous curvature becomes close to zero and abicontinuous,
D phase, microemulsion containing comparable amounts
of water and oil phases coexists with both excess water and oil phases. Because
a transition from O/W to W/O emulsions takes place at this intermediate
temperature, it is also designated as the phase inversion temperature, PIT [18-20].
2.3) Microfluidization
[26] :
Microfluidization is a mixing technique, which
makes use of a device called Microfluidiser. This
device uses a high-pressure positive
displacement pump (500 to 20000psi),
which forces the product through
the interaction chamber, which consists
of small channels called ‘micro-channels’. The product flows through the micro
channels on to an impingement area resulting in very fine particles of
submicron range. The two solutions (aqueous phase and oily phase) are combined
together and processed in an inline homogenizer to yield a coarse emulsion. The
coarse emulsion is into a micro-fluidizer where it is further processed to
obtain a stable nanoemulsion. The coarse emulsion is
passed through the interaction chamber micro-fluidizer repeatedly until desired
particle size is obtained. The bulk emulsion is then filtered through a filter
under nitrogen to remove large droplets resulting in a uniform nanoemulsion.
2.4)
JET DISPERSER [26]
Forcing the flow stream by high pressure through micro
channels towards an impregnated area creates a tremendous shearing action,
which can provide an exceptionally fine emulsion. In general, initial forces in
turbulent flow along with cavitations are predominantly responsible for droplet
disruption in Microfluidiser. Disruption in laminar elongational flow is also possible, especially when
emulsion has high viscosity. In the jet
disperser two or more jets of crude emulsion each from opposing bores collide
with one another but at a different design than Microfluidiser,
the diameter of the bores injet dispersers are
typically 0.3-0.5mm. Finally an “orifice plate” is the simplest construction
form for a homogenizing nozzle. The diameter of orifice bore is of same order
of magnitude as the jet dispersers and inlet head diameter of orifice plate is
typically 10-60nm, in jet dispersers and orifice plates, droplets are disrupted
predominantly due to laminar elongational flow ahead
of the bores. Unlike radial diffusers, the nozzle is microfluidizers;
jet dispersers and orifice plate contain no moving parts, so they can be used
at high pressures up to 300-400 Mpa26
2.5) Spontaneous Emulsification [14]:
It involves three main steps
a. Preparation of homogeneous
organic solution composed of oil and Lipophilic
surfactant in water miscible solvent and hydrophilic surfactant.
b. The organic phase was injected
in the aqueous phase under magnetic stirring the o/w emulsion was formed.
c. The water-miscible solvent was
removed by evaporation under reduced
pressure
2.6) Hydrogel Method [15]:
It is similar to solvent
evaporation method. The only difference between the two methods is that the
drug solvent is miscible with the drug anti-solvent. Higher shear force prevent crystal growth and
Ostwald ripening. Other method used for Nanoemulsion
preparation is the phase inversion temperature technique.
2.7) Solvent Evaporation Technique [15]:
This technique involves
preparing a solution of drug followed by its emulsification in another liquid
that is non -solvent for the drug.
Evaporation of the solvent leads to precipitation of the drug. Crystal growth and particle aggregation can
be controlled by creating high shear forces using a high-speed stirrer.
2.8 ) Solvent Displacement
Method
The
solvent displacement method for spontaneous fabrication of nanoemulsion
has been adopted from the nano- precipitation method
used for polymeric nanoparticles. In this method,
oily phase is dissolved in water-miscible organic solvents, such as acetone,
ethanol and ethyl methyl ketone. The organic phase is
poured into an aqueous phase containing surfactant to yield spontaneous nanoemulsion by rapid diffusion of organic solvent. The
organic solvent is removed from the nanoemulsion by a
suitable means, such as vacuum evaporation. Spontaneous nanoemulsification
has also been reported when solution of organic solvents containing a small
percentage of oil is poured into aqueous phase without any surfactant. Solvent
displacement methods can yield nanoemulsions at room
temperature and require simple stirring for the fabrication. Hence, researchers
in pharmaceutical sciences are employing this technique for fabricating nanoemulsions mainly for parenteral
use. However, the major drawback of this method is the use of organic sol-
vents, such as acetone, which require additional inputs for their removal from nanoemulsion. Furthermore, a high ratio of solvent to oil
is required to obtain a nanoemulsion with a desirable
droplet size. This may be a limiting factor in certain cases. In addition, the
process of solvent removal may appear simple at laboratory scale but can pose
several difficulties during scale-up[43].
3.) Characterization and evaluation of nanoemulsion:
Different
characterization parameters for nanoemulsion include
transmission electron microscopy, nanoemulsion
droplet size analysis, viscosity, refractive index, thermodynamic stability
studies, and surface characteristics. Particle size and size distribution, Zeta
potential, Turbidity, Emulsion stability affected by environmental factors (pH,
ionic strength (NaCl), and thermal treatment), skin
permeation studies and these characteristics are measured by the various
techniques discuss below.
3.1) Polydispersity Index:
The average
diameters and polydispersity index of samples were
measured by photon correlation spectroscopy. The measurements were performed at
25oC using a He–Ne laser
[27].
3.2) Viscosity Determination:
The
viscosity of the formulations was determined as
such without dilution using a Brookfield DV III ultra V6.0 RV cone and
plate rheometer
using spindle. Viscosity will be measured to ensure the better delivery of the
formulation [14,15].
3.3) Refractive Index[27]:
The refractive index, n, of a
medium is defined as the ration f the
speed, c, of a wave such as light or
sound in a reference medium to the phase
speed, v p , of the wave in the medium. n=c/v p It was determined using
an Abbes type refractrometer (Nirmal
International) at 25 ± 0.5°C.
3.4) pH:
The apparent pH of the
formulation was measured by pH meter
[15].
3.5) Droplet size measurements:
Size analysis of nanoemulsion was carried out by dynamic light scattering
with zeta sizerhsa 3000 (Malvern instruments ltd.,
Malvern, U.K). Samples were placed in square glass cuvettes
and droplet size analysis was carried out at Temperature 250C, for 80
second duration [27-30].
3.6) Zeta potential measurements:
Zeta potential for nanoemulsion was determined using zetasizer
has 3000 (Malvern instrument ltd., UK). Samples were placed in clear disposable
zeta cells and results were recorded. Before putting the fresh sample, cuvettes were washed with the methanol and rinsed using the
sample to be measured before each experiment [28].
3.7) Transmission Electronic Microscopy (TEM):
Morphology and structure of the nanoemulsion were studied using Transmission Electron
Microscopy To perform the TEM observations, samples were placed on a form var carbon-coated copper grid (200 mesh in-1) and then
stained with 1% phosphotungstic acid. The excess phosphotungstic acid on the sample was gently wiped off
using filter paper and examined after drying for about half an hour at room
temperature. Observations was performed as, a drop of the nanoemulsion
was directly deposited on the holey film grid and observed after drying [29-30] .
3.8) Measurement of particle size distribution:
Particle size and particle size
distribution of nanoemulsions were determined by
photon correlation spectroscopy (PCS) in terms of z-average diameter using a Zetasizer Nano ZS instrument
(Malvern Instruments, UK) at 25 °C.
[14,30] .
3.9) Emulsion stability:
Stability of emulsions was
evaluated by following a phase separation both visually and by microscopy as
well as by following the particle size and distribution by PCS. For stability
evaluation, the emulsions were stored at three different temperatures of 4 °C,
25 °C and 35 °C and observed at regular time intervals. Microscopic observation
was performed using a microscope OLYMPUS CX[14]
.
3.10) Thermodynamic Stability Studies:
During the thermodynamic
stability of Nanoemulsions following stress tests as
reported. [14,30] .
Heating cooling cycle:
Nanoemulsion formulations were subjected to
six cycles between refrigerator temperature (4°C) and 45°C .Stable formulations
were then subjected to centrifugation test.
Centrifugation:
Nanoemulsion formulations were centrifuged
at 3500 rpm and those that did not show any phase separation were taken for the
freeze thaw stress test.
Freeze thaw cycle:
In this the formulation were
subjected to three freeze thaw cycles between 21°C and +25°C kept under
standard laboratory conditions. These studies were performed for the Period of
3 months. Three batches of formulations
were kept at accelerated temperature of 30°C, 40°C, 50°C and 60°C at ambient
humidity. The samples were withdrawn at regular intervals of 0, 1, 2 and 3
months and were analyzed for drug content by stability-indicating HPLC method.
3.11) Morphology of Nanoemulsions:
The
morphology of nanoemulsions can be determined by
transmission electron microscopy (TEM) and scanning electron microscopy (SEM).
SEM gives a three-dimensional image of the globules. The samples are examined
at suitable accelerating voltage, usually 20 kV, at different magnifications. A
good analysis of surface morphology of disperse phase in the formulation is obtained
through SEM. Image analysis software, (e.g., Leica
Imaging systems, Cambridge, UK), may be employed to obtain an automatic
analysis result of the shape and surface morphology [30].
4).
Application of nanoemulsion.
Nanoemulsions have found increasing use in many different
applications. The advantages of nanoemulsions over
conventional emulsions (or macroemulsions) are a
consequence of their characteristic properties, namely small droplet size, high
kinetic stability, and optical transparency. In addition, nanoemulsions
offer the possibility of using microemulsion-like
dispersions without the need for high surfactant concentrations.
4.1) Applications of Nanoemulsions in Cosmetics & personal care.
Nanoemulsions have recently become
increasingly important as potential vehicles for the controlled delivery of
cosmetics and for the optimized dispersion of active ingredients in particular
skin layers. Due to their lipophilic interior, Nanoemulsions are more suitable for the transport of lipophilic compounds than liposomes.
Similar to liposomes, they support the skin
penetration of active ingredients and thus increase their concentration in the
skin. Another advantage is the small sized droplet with its high surface area
allowing effective transport of the active to the skin. Furthermore, Nanoemulsions gain increasing interest due to their own
bioactive effects. This may reduce the trans-epidermal water loss (TEWL),
indicating that the barrier function of the skin is strengthened. Nanoemulsions are acceptable in cosmetics because there is
no inherent creaming, sedimentation, flocculation, or coalescence that is
observed with macroemulsions. The incorporation of
potentially irritating surfactants can often be avoided by using high energy
equipment during manufacturing. Nanoemulsion can be
applied for delivery of fragrance that often is incorporated in personal care
product. Additionally, fragrances such as ester, aldehydes,
and keton which are alcohol-free can be used in nanoemulsion formulation [25-30].
4.2) Nanoemulsions
in Biotechnology:
Many
enzymatic and biocatalytic reactions are conducted in
pure organic or aqua-organic media. Biphasic media are also used for these
types of reactions. The use of pure a polar media causes the denaturation of biocatalysts. The use of waterproof media
is relatively advantageous.
Enzymes
in low water content display and have –
•
Increased solubility in non-polar reactants.
•
Possibility of shifting thermodynamic equilibria in favour of condensations.
•
Improvement of thermal stability of the enzymes, enabling reactions to be
carried out at higher temperatures.
Many
enzymes, including lipases, esterases, dehydrogenases and oxidases often
function in the cells in microenvironments that are hydrophobic in nature. In
biological systems many enzymes operate at the interface between hydrophobic
and hydrophilic domains and these usuall interfaces
are stabilized by polar lipids and other natural amphiphiles.
Enzymatic catalysis in Nanoemulsions has been used
for a variety of reactions, such as synthesis of esters, peptides and sugar acetals transesterification;
various hydrolysis reactions and steroid transformation. The most widely used
class of enzymes in microemulsion-based reactions is
of lipase [30].
4.3) Nanoemulsions
in Food Applications:
Nanoemulsion production for encapsulation and delivery of functional
compounds is one of the emerging fields of nanotechnology applied to food
industry. Application examples are given below. NutraLease,
a technology start-up company established by a scientific team, is working to
improve the bioavailability of functional compounds. Beverages containing
encapsulated functional compounds such as coenzyme Q10, lycopene,
lutein, β-carotene, omega-3, vitamins A, D3 and
E, phytosterols and isoflavones
are available (NutraLease 2011a). Their technology is
based on self assembled nanoemulsions where a better
encapsulation rate as well as an improved bioavailability in the human body can
be achieved (Halliday 2007; NutraLease
2011b). NutraLease nanoemulsions
can protect flavor compounds from manufacturing conditions and throughout the
beverages’ shelf-life. It is claimed that nanoemulsions
can capture the flavor and protect it from temperature, oxidation, enzymatic
reactions and hydrolysis and are thermodynamically stable at a wide range of pH
values (NutraLease 2011c). Other applications of nanoemulsions into the food industry include antimicrobial nanoemulsions for decontamination of food equipment,
packaging or food (Center for Biological Nanotechnology 2001; Gruère et al. 2011). Also being evaluated is the
possibility of delivering hydrophilic or hydrophobic compounds (functional
compounds), in order to improve their solubility and bioavailability (Robinson
and Morrison 2009). Despite of nanotechnology already being applied to the food
industry, there is still a major gap in the regulatory framework, and most
countries are still relying on existing legislation to regulate nanomaterials (Gruère et al.
2011). Improving the actual legislation framework is a crucial step to prevent
consumers’ misinformation regarding nanotechnology applied to foods[18].
4.4) Antimicrobial Nanoemulsions:
Antimicrobial
nanoemulsions are oil-in-water droplets that range
from 200-600 nm. They are composed of oil and water and are stabilized by
surfactants and alcohol. The Nanoemulsion has a broad
spectrum activity against bacteria (eg E.coli, Salmonella, and S.aureus),
enveloped viruses (eg HIV, Herpes simplex), fungi (eg Candida, Dermatophytes) and
spores (eg anthrax). The Nanoemulsion
particles are thermodynamically driven to fuse with lipidcontaining
organisms. This fusion is enhanced by the electrostatic attraction between the
cationic charge of the emulsion and the anionic change of the pathogen. When
enough nano particles fuse with the pathogens, the
released part of the energy trapped within the emulsion. Both the active
ingredient and the energy released destabilize the pathogen lipoid membrane,
resulting in cell lysis and death [31]. In the case of spores, additional germination
enhancers are incorporated in to the emulsion. Once initiation of germination
takes place, the germinating spores become susceptible to the antimicrobial
action of the nanoemulsion. A unique aspect of the nanoemulsion is their selective toxicity to microbes at
concentrations that are nonirritating to skin or mucous membrane. The safety
margin of the Nanoemulsions is due to the low level
of detergent in each droplet, yet when acting in concert, these droplets have
sufficient energy and surfactant to destabilize the targeted microbes without
damaging healthy cells. As a result the Nanoemulsions
can achieve a level of topical antimicrobial activity that has only been
previously achieved by systemic antibiotics. The nanoemulsion
technology can be formulated into a cream, foam, liquid or spray to
decontaminate a variety of materials. Marketed as NANOSTAT (Nano
bio Corp).
4.5) Nanoemulsion
as Non-Toxic Disinfectant Cleaner:
A
breakthrough nontoxic disinfectant cleaner for use in commercial markets that
include healthcare, hospitality, travel, food processing and military
applications has been developed by Envirosystems,
Inc. kills tuberculosis and a wide spectrum of viruses, bacteria and fungi in
five to ten minutes without any of the hazards posed by other categories of
disinfectants. The product needs no warning labels. It does not irritate eyes
and can be absorbed through the skin, inhaled or swallowed without harmful
effects.. The disinfectant formulation is made up of Nanospores
of oil droplets <=106m which are suspended in water to create a nanoemulsion requiring only miniscule amounts of the active
ingredient, PCMX (parachlorometaxylenol). The Nano spheres carry surface charges that efficiently
penetrate the surface charges on microorganism’s membranes – much like breaking
through an electric fence. Rather than ‘drowning’ cells, the formulation allows
PCMX to target and penetrate cell walls. As s result, PCMX is effective at
concentration levels one-to-two orders of magnitude lower than those of other
disinfectants; hence there are no toxic effects on people, animals or the
environment. Other microbial disinfectants require large doses of their
respective active ingredients to surround pathogen cell wall, which cause them
to disintegrate, fundamentally ‘drowning’ them in the disinfectant solution.
The disinfectant is nonflammable and therefore safe to store most anywhere and
also to use in unstable conditions. It is non-oxidizing, nonacidic
& nonionic. It does not corrode plastic, metals or acrylic, making the
product ideal for use on equipment and instruments. It is environmentally safe
hence the costs and health risks associated with hazardous chemicals disposal
are eliminated. The formulation is a broad-spectrum disinfectant cleaners that
can be applied to any hard surface, including equipment, counters, walls,
fixtures and floors. One product can now take the place of many, reducing
product inventories and saving valuable storage space. Chemicals disposal costs
can be eliminated and cleanings costs can be reduced. Marketed as EcoTru (Envirosystems, Inc)[32].
4.6) Nanoemulsions
in Cell Culture Technology:
Cell
cultures are used for in vitro assays or to produce biological compounds, such
as antibodies or recombinant proteins. To optimize cell growth, the culture
medium can be supplemented with a number of defined molecules or with blood
stream. Up to now, it has been very difficult to supplement the media with
oil-soluble substances that are available to the cells, and only small amounts
of these lipophilic compounds could be absorbed by
the cells. Nanoemulsions are new method for the
delivery of oil soluble substances to mammalian cell cultures. The delivery
system is based on a nanoemulsion, which is
stabilized by phospholipids. The nanoemulsions are
transparent and can be passed through 0.1-1m filters for sterilization. Nanoemulsion droplets are easily taken up by the cells. The
encapsulated oil-soluble substances therefore have a high bioavailability to
cells in culture. The advantages of using nanoemulsions
in cell culture technology are [32].
1) Better uptake of oil-soluble supplements in
cell cultures.
2)
Improve growth and vitality of cultured cells.
3)
Allows toxicity studies of oil-soluble drugs in cell cultures
4.7) prophylactic In
Bio-Terrorism Attack [33].
Based
on their antimicrobial activity, research has began on use of nanoemulsions as a prophylactic medication, a human
protective treatment, to protect people exposed to bio-attack pathogens such as
Anthrax and Ebola. A broad-spectrum nanoemulsion was
tested on surfaces by the US Army (RestOps) in Dec
1999 for decontamination of Anthrax spore surrogates. It was tested again by RestOps in March 2001 as a chemical decontamination agent.
All tests were successful. The technology has been tested on gangrene and
clostridium botulism spores and can even be used on contaminated wounds to
salvage limbs. The nanoemulsion technology can be
formulated into a cream, foam, liquid or spray to decontaminate a variety of
materials. Marketed as NANOSTAT™ (Nanobio Corp.)
4.8 ) Nanoemulsions
in fuel–emulsion :
Nano-Emulsion fuel is a special mixture of fuel with water combined
with emulsifying and stabilizing additives, using nanotechnology. This
technology creates homogeneously dispersed nano-sized
water particles enclosed within a drop of oil, which when used in a combustion
system, creates a water vapors explosion that disperses fuel particles into the
superheated steam, thereby generating water-gas reaction. As the oxidized
particles of the superheated vapors are very small, the reaction takes place
instantaneously and smoothly. As a result, combustion is more efficient
compared to conventional systems which deploy micro-sized water particles. This
reduces fuel consumption as well as the amount of nitrogen dioxide and carbon
dioxide produced into the air, without compromising the output of the existing
engines, dynamos, boilers, and so on[34].
4.9). Chemical Applications:
Polymerization
One
of the earliest applications of nano-emulsions was in
the preparation of polymer latexes Ugelstad et al. [41],
who introduced the term miniemulsions to designate
this type of emulsion, found that the mechanism involved in miniemulsions
polymerization was quite different from that of macroemulsion
polymerization. They suggested that the main locus of nucleation was the
monomer droplets instead of micelles [41]. The so-called miniemulsions polymerization is a broad term that is used
to designate all polymerization processes performed in nano-emulsion
(miniemulsions) media. However, it is also used in a
more restrictive sense refer-ring to the polymerization of nano-emulsion
droplets giving the same number of polymer particles with particle size
distributions equal to those of the droplets. Several advantages of miniemulsions polymerization over conventional emulsion
polymerization have been reported[42]. It is considered to be a
process more insensitive to variations in the composition or to the presence of
impurities. The wide variations in the conversion rate and particle size
obtained in a continuous macroemulsion polymerization
process are highly reduced when performing continuous nanoemulsion
polymerization [42]
4.10) Pharmaceutical
Applications
The
use of nanoemulsion in the Pharmaceutical industry,
because aviabilty of the instrument to produce nanoemulsion. The characteristic properties of nano-emulsions (kinetic stability, small and controlled
droplet size, etc.) make them interesting systems for pharmaceutical
applications. Indeed, nano-emulsions are used as drug
delivery systems for administration through various systemic routes. There are
numerous publications on nano-emulsions as drug
delivery systems for parenteral [39], oral
, 40and topical administration, which
includes the administration of formulations to the external surfaces of the
body skin [36] and to the body cavities nasal [34,] as
well as ocular administration [35,]. Moreover, many patents
concerning pharmaceutical applications of nano-emulsions
have been registered.
Table 1. Commercial nanoemulsion
|
Formulations. Drug/Bioactive |
Brand Name |
Manufacturer |
Indication |
|
Palmitate alprostadil
|
Liple |
Mitsubishi Pharmaceutical, Japan |
Vasodilator, platelet inhibitor |
|
Dexamethason |
Limethason |
Mitsubishi Pharmaceutical, Japan |
Steroid |
|
Propofol |
Diprivan |
Astra Zaneca |
Anaesthetic |
|
Flurbiprofenaxtil |
Ropion |
Kaken Pharmaceutical, Japan |
NSAID |
|
Vitamins A, D, E and K |
Vitalipid |
Fresenius Kabi
Europe |
Parenteral nutrition |
An
application of nano-emulsions in this field has been in
the development of vaccines [30]. Nano-emulsions
are also interesting candidates for the delivery of drugs through the skin
(topical administration). Positively and negatively charged submicrometer
emulsions containing antifungal drugs (econazole
nitrate and miconazole nitrate) have been described [36]. The
positively charged submicrometer emulsions were more
effective in terms of skin penetration of econazole
or miconazole nitrate than negatively charged
emulsions. Other nano-emulsions described for topical
administration contain diazepam [37] as well as steroidal and nonsteroidal anti-inflammatory drugs [38].
5) Limitation of nanoemulsion
Although
this formulation provide great advantages as a delivery system for the
consumers but sometimes the reduced size of droplets are responsible for the
limited use of nanoemulsion formulation. Some
limitations of nanoemulsion are as follows [43].
• The manufacturing of nanoemulsion formulation is an expensive process because
size reduction of droplets is very difficult as it required a special kind of
instruments and process methods. For example, homogenizer (instrument required
for the nanoemulsion formulation) arrangement is an
expensive process. Again microfludization and ultrasonication (manufacturing process) require high amount
of financial support.
• Stability of nanoemulsion
is quite unacceptable and creates a big problem during the storage of
formulation for the longer time period. Ostwald ripening is the main factor
associated with unacceptability of nanoemulsion
formulations. This is due to the high rate of curvature of small droplet show
greater solubility as compared to large drop with a low radius of curvature.
• Less availability of surfactant
and cosurfactant required for the manufacturing of nanoemulsion is another factor which marks as a limitation
to nanoemulsion manufacturing.
6.) Commercial Nanoemulsions
In
spite of some difficulties, certain nanoemulsion
formulations have been translated into commercial products, available in the
market for use. Some commercial nanoemulsion
formulations are listed in Table [1] [43].
CONCLUSION:
It
can be concluded that the application of nanoemulsions
are burgeoning in the industry, due to. There are various techniques available
to produce and characterize nanoemulsions; some of
them have shown to be more suitable than others. In short, HPLC can be used for
quantification of functional compounds, DLS may quickly determine the
hydrodynamic diameter of nanoparticles in a nanoemulsion, zeta potential can indicate the stability of
the nanoemulsions and TEM may be used to confirm the
hydrodynamic diameter given by DLS technique and to have a general image of the
nanoemulsion structure. Possible application of nanoemulsion formulation has been discussed in the paper,
but these applications are limited by the instability of nanoemulsion.
Stability of formulation may be enhanced by controlling various factors such as
type and concentration of surfactant and co-surfactant, type of oil phase,
methods used, process variables and addition of additives over the interfaces
of nanoemulsion formulation. Overall nanoemulsion formulation may be considered as effective,
safe, and patient compliance formulation.
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